Process

Introduction

Every Barbiflex product originates from a precise process specifically conceived to transform recycled raw materials into nonwovens tailored to every need. From initial analysis to final shipping, Barbiflex guides you throughout the entire journey to ensure quality, performance, and traceability.

From Analysis to After-Sales Support

A Value Built Step by Step

Barbiflex creates standard or customized solutions, working closely with the customer and ensuring top quality even for large batch production.

Analysis of Customer Needs

Barbiflex assesses the customer's needs, the application context, and the expected performance of the final product to promptly outline the better solution.

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Analysis of Customer Needs

Barbiflex assesses the customer's needs, the application context, and the expected performance of the final product to promptly outline the better solution.

Technology Selection

Based on identified needs, Barbiflex selects the most appropriate production technology from those available in its own process. An important choice that affects quality, performance, and result.

Definition of Raw Materials

Barbiflex identifies the fibre characteristics and the perfect recycled raw materials mix, while balancing technical performance, sustainability and compatibility with the production process.

Production Cycle

Barbiflex defines the process parameters, namely speed, temperature, pressure, and weight. Each variable is calibrated to ensure a consistent and repeatable product.

Test Production

Before starting industrial production, Barbiflex creates a test sample. This is a crucial step to verify technical feasibility and conformity to customer expectations.

Characterization and Refinement

Following analysis of the sample provided and its related feedback, Barbiflex refines the product until it reaches the agreed-upon specifications, through an ongoing dialogue with the customer.

Inspection and Certifications

Barbiflex defines quality control plans and assesses compliance with available certifications — GRS, OEKO-TEX, REMADE — to ensure transparency and traceability throughout the entire supply chain.

Industrial Production

Once the product is validated, Barbiflex begins industrial-scale production. Efficiency, consistent quality, and on-time delivery are the guiding principles that lead any production cycle.

Shipping

Barbiflex prepares, inspects, and ships the finished product according to the agreed-upon procedures. Its well-known attention and care are also reflected in the final step — because every detail counts, right up to delivery.

Accumulation section

Needle-punching

Needle-punching output

Rewinder

Feeder

Fiber collection

POV

Spray

Lower output

Co-design

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